Re: CAP100 (for Virgilio)

["Mike Sarro" <msarro@xxxxxxxxxxxxxxxx>]

Virgilio
 
Here is my understanding of Actual Input and Actual Output Hours for a 
workcenter:
 
The Actual Input hours "arrive" into a workcenter when the previous operation 
on a Shop Order is completed via nornal SFC or JIT reporting. If a workcenter 
is associated with the very first operation on the order, the Actual Input 
hours "arrive" the moment the Shop Order is created. See the brief example 
below:
 
Oper.# 10,   @ Workcenter# 100,   32 Hrs.    100 Pcs.
Oper.# 20,   @ Workcenter# 200,   60 Hrs.    100 Pcs.
 

*       
        Since Oper#10 is the first step on the Shop Order Routing, 32 Hours 
would arrive into Actual Input as soon as the Shop Order is created. 
*       
        As production is reported against Oper.#10, those hours (at standard) 
become Actual Output from Workcenter # 100. Therefore, if 50 pcs were reported 
complete against Oper.# 10, then 16 hours would become credited as Actual 
Output. Even if the operator reported that it took 40 hours to complete those 
50 pcs, the workcenter still only gets credit for 16 Actual Ouput hours (the 
hrs. are pro-rated by actual quantity completed.) 
*       
        As soon as the 50 Pcs. are reported compete at Oper.# 10, BPCS 
"assumes" they are now waiting at Oper.# 20. Therefore, the Actual Input Hours 
for Workcenter # 200 has increased by 30 Hours (half of the planned 60 hours).
*       
        Naturally, if the entire quantity is completed for Oper.# 10, the 
entire 32 Standard Hours become Actual Output for Workcenter# 100, and the 
entire 60 hours becomes Actual Input for Workcenter# 200. Everything is driven 
by the actual quantities reported.

Planned Input and Output is populated as a result of Planned Orders in MPS & 
MRP, plus hours on Shop Orders that haven't reached these Workcenters yet.

Virgillo, I hope this helps with your planning. Good Luck!

Mike Sarro
PHOENIX Business Consulting, Inc
msarro@xxxxxxxxxxxxxxxx <mailto:msarro@xxxxxxxxxxxxxxxx> 

 




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Subject: BPCS-L Digest, Vol 4, Issue 83



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Today's Topics:

   1. cap 100 (Virgilio)


----------------------------------------------------------------------

message: 1
date: Thu, 6 Apr 2006 22:24:47 +0200
from: "Virgilio" <danuskaa@xxxxxxxxxxx>
subject: [BPCS-L] cap 100

We still haven't been able to understand how Bcps calculates input and
output hours for a given work center. Any idea?



Thank you in advance



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