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We found out through earlier discussion on BPCS-L about the importance of running various BPCS file reorganizations and purges which are supposed to remove old completed records. Then we have Query/400 to list records coded to go away, that did not go away in purges & end-fiscal runs, then try to analyze how come. Literally millions or records go away in our regular cycle of BPCS file reorganizations..
For example, shop orders purge if the final operation is reported as having made all that is needed, and all the materials needed to make the product were in fact consumed. We can then resolve anomalies in our reporting, and get our inventory more accurate, and these old orders go away through normal cycle of regular shop order purges.
We learned on customer orders that all sorts of other files interlink by line # in original order, so an order should not have its line #s resequenced to remove completed lines. Also some BPCS programs read through orders line by line, and if hit a missing line, they just quit, not go to next available line. Thus if any line of an order is needed, all lines of the order must be kept.
So, I have program that reads all lines of all orders to find orders where 100% of the lines have been fulfilled, and the last activity was more than 2 years ago (the cut-off that my people decreed), then for that order, delete the ECH. Then I run the BPCS reorg that removes records coded for deletion, then I run the BPCS reorg that remove lines for which the header is gone.
We have had some facilities close, combined. We got help moving engineering records across facilities, since our # systems are facility-dependent. With CMF, you can zero selected combinations, but that does not remove the records, just zeros stuff. Well we can use BPCS to populate some other cost set facility combination, then SQL to remove records where their costs are all zero. But then we also have to remove the corresponding CIC records.
Al Mac Tom wrote
We are on V6.04. Some time ago we had problems, not so much with disk usage as the fact that, if left to it's own devices, BPCS builds up data at a staggering rate of knots and standard tasks begin to take ages to complete as programs plough their way through millions of records. To alleviate this and before I knew what archiving tools were available, I wrote some programs of my own to take data off live BPCS files and put them onto archive files that could still be accessed by in-house enquiries and reports and retrieved back to the Live system in case of problems. From there it would be a short step to actually deleting data to make disk space. I archive the following data : Customer Orders : ECH, ECL, ECS and ESN Shop Orders : FSO, FMA, FOD, FLT and ESN Purchase Orders : HPH, HPO and ESN Pick List Pribt File : IPP Print Detail Work File : ZPD Material Requirements File : KMR Inventory Transaction History File : ITH Promotions & Deaks Master File : PDM Special Prices File : ESP Cost Master File : CMF You need to carefully determine your criteria to make sure you don't archive/delete anything you need. After consultation with our Accounts Department, we also archived some old years off the G/L files - eg GLH, GHH, GSB - that were completed and this took off millions of records. So, if you can find software that does the job for you - great. But if not, there are ways of doing it yourself. Tom Molyneux -----Original Message----- From:Al Mac Subject: Re: [BPCS-L] Data Purging I wanted LOCKSMITH, because it works for ALL files, then we could decide what to purge from there, but company profit margin too low to support add-on software I thought we needed for improving productivity (not just LOCKSMITH), so I had to develop a series of programs to * Identify BOM & Routings for parts we have not needed in X years * How old is data in various files, then programs to get rid of stuff older than something people can agree to ... like 2 years ... stick in the scheduler to send reminder message to me every 3-4 months that it is about time to kill the oldest data in whatever file set, and remind me name of program to do that ... documentation in that program includes what the checks & balances are to make sure it goes right * When we close a facility, what data in it do we need to keep. * Some files you gotta be careful with ... such as customer orders use line #s to navigate ... you can't just get rid of lines that are dead, and be able to access rest of the order. * As i developed the KILLIT software, I started with files that either were most bulky in disk consumption, or were giving humans conniptions of the run-out-of-#s kind You might also look at software duplicated when new releases BMRs etc. come in ... for example, how many execution & source members do you have of ORD500 & how big are they? Can you identify oldest & is it Ok to kill oldest, only keeping most current versions? Letting this topic get to 90% is in my opinion a very serious disaster for your company computer system. During a BPCS conversion we went over 100% & we had data lost & corrupted. I have seen IBM guidance saying. * At 90% it is time to shut the computer system down entirely awaiting a hardware solution. * At 80% you order whatever fix ... software solution and/or hardware solution & get it installed before you hit 90% * At 70% you figure out what you gonna do & get it implemented so you not get to 80% ... we currently struggling at just over 70% because the work load on me means I not have as much time for this as Iought to spend on it, and I have not been able to convince higher authorities of certain solutions I think we need. Hi, We r using BPCS 6.04 on AS400. Server Hard Disk is filled upto 90%. I want to purge data for specific period. (i.e. from 01-04-1999 to 31- 03-2003. can anyone tell me how to purge this data. Vitthal Kulkarni. Sys Admin Matsushita Washing Machine I pvt Ltd. India.
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